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W-Beam Highway Guardrail

W-Beam Highway Guardrail are crash-tested highway safety barriers designed to prevent out-of-control vehicles from departing the roadway and to block crossover collisions in median strips separating opposing traffic flows, thereby mitigating high-severity accidents.

Understanding the W-Beam Highway Guardrail

W-Beam Highway Guardrail System

MASH-Compliant Impact Protection for Roadway Safety

Core Functionality
Engineered to redirect errant vehicles and prevent cross-median collisions, our W-Beam Highway Guardrail serve as critical safety infrastructure:

  • Roadside Containment: Stops vehicles from departing the roadway
  • Median Separation: Divides opposing traffic lanes on expressways
  • Hazard Mitigation: Shields steep embankments & bridge abutments

Technical Construction
▸ Fabricated from hot-dip galvanized steel (Z275 coating per ASTM A123)
▸ Corrugation-enhanced design increases strength-to-weight ratio:

  • Double-wave: 310mm profile (TL-3/TL-4, 240-360kJ)
  • Triple-wave: 480mm profile (TL-5, 520kJ)
    ▸ Transition sections for impact energy gradient management

MASH Compliance Levels

GradeInt’l StandardImpact ResistanceApplication
STL-5520 kJHigh-risk curves/cliffs
ATL-4360 kJExpressways/urban roads
BTL-3240 kJRural/local roads

Engineering Advantages

  1. Corrosion Defense85μm zinc layer withstands 30+ years salt exposure (ISO 9227)
  2. Dynamic Impact ResponseVehicle redirection angle: 0-15° (MASH Test 3-11 criteria)
  3. Adaptive Installation
    • Slope compatibility: Up to 1:4 gradient
    • Radius accommodation: 15°-45° curves
  4. Lifecycle Economy40% lower maintenance vs concrete barriers

The function of W-Beam Highway Guardrail

W-beam guardrails primarily prevent vehicle roadway departures and median crossovers, thereby reducing accident severity. This demands:
✅ Sufficient mechanical strength to withstand vehicle impacts
✅ Occupant injury mitigation through controlled energy dissipation

FAQ

Q1: What MASH impact levels do your W-Beam Highway Guardrail meet?

A: Our hot-dip galvanized guardrails are crash-tested to MASH TL-4 (360kJ) standard, with TL-5 (520kJ) options for high-risk zones.

Q2: How does galvanizing extend guardrail lifespan in coastal areas?

A: Z275 coating (275g/m²) provides 30+ years corrosion resistance, passing 3,000hr salt spray testing.

Q3: Can W-beam systems prevent vehicle rollovers?

A: Yes! 310mm corrugation profile reduces rollover risk by 85% through:
✓ Controlled vehicle redirection (0-15° angle)
✓ Anti-vaulting blockouts
✓ Soil-embedment energy dissipation

Q4: How do you handle curved road installations?

A: Our radius-adjustable system accommodates:

Horizontal curves: 15°-45°

Vertical grades: Up to 1:4 slope

No field welding required

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